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Weekend: 10AM - 5PM
Custom PVC Figure
Customized PVC figures tailored to your precise needs!
At Demeng Toy, we offer a wide range of PVC doll customization options to bring your ideas to life. No matter how complex your design is, we ensure that every detail perfectly reflects your creative vision.
Size and Shape Choose the exact size and structure of your PVC doll. Whether you prefer classic designs or complex, non-traditional shapes, we can turn your concept into reality.
Color and Surface Treatment From vibrant tones to soft matte shades, we provide a full range of color and surface treatment options. We also offer custom gradients, metallic colors, and chrome effects.
Details and Accessories Add personality and uniqueness to your doll with custom accessories, exquisite patterns, or fine details. Whether it’s movable parts, props, or branding elements, we ensure that every detail is precisely correct.
Material Customization You can choose environmentally friendly PVC materials or a mix of other materials to meet your needs for durability, flexibility, and tactile feel.
Packaging Design We offer custom packaging to enhance your product unboxing experience. We provide design, printing, and production services for boxes, blister packaging, and more.
Custom Vinyl Dolls With these rich customization options, we guarantee to create products that truly reflect your vision.
At Demeng Toy, our mission is to provide a seamless, high-quality manufacturing process, thanks to our years of experience and relentless pursuit of customer satisfaction. Partner with DesignaToy to turn your ideas into reality. Contact us now to explore unlimited possibilities!
Why is PVC material more suitable for custom toys?
Polyvinyl chloride (PVC) is a commonly used material for making toy models, and it has many advantages that make it an ideal choice for creating anime PVC models.
Here are several reasons why PVC is a better choice for making toy models:
Durability: PVC has strong resistance to environmental factors, such as moisture, corrosion, and chemical corrosion.
Lightweight: Anime PVC figurines made from PVC are relatively lightweight, making them easy to handle, transport, and display even in larger sizes.
High Detail Retention: The PVC material can be molded with high precision, allowing PVC toy factories to produce PVC anime figures with intricate textures and features. This makes PVC material especially popular for creating finely detailed anime PVC figures.
Cost-Effective: Compared to other materials (such as resin or metal), PVC is a cost-effective recycled plastic toy production material. This makes it an economical choice for manufacturers and consumers, especially for mass production of PVC figures.
Bright and Long-lasting Colors: PVC material has good color retention and can display bright and long-lasting colors that are not easily faded or discolored. This is crucial for maintaining the visual appeal of PVC collectible toys and PVC figures.
Easy Maintenance: PVC figures are easy to maintain; they can simply be washed with soap and water. They do not require special care, making them very suitable for collectors and art toy enthusiasts.
Safety: If produced according to safety standards (2009/48/EC), PVC figures can be non-toxic and safe, even for use in children’s products.
Recyclability: Although recycling PVC may be more complex, it is not impossible. Efforts to improve PVC toy recycling processes are enhancing the sustainability of this material.
If you want to make PVC figures, please contact Demont Toys, and we will provide you with a complete set of custom services from design, modeling, production to transportation.
What is PVC Injection Molding?
Injection molding is a widely used manufacturing process for mass-producing plastic toy parts. The process involves using an injection molding machine to melt the material, inject it into a mold under pressure, and produce the desired shape of the toy part after cooling.
An injection molding machine consists of three main parts: the injection unit, the mold, and the clamping or ejection unit.
Within the injection unit, a hopper feeds the plastic into an injection plunger or screw-type plunger and a heating unit. Once the required amount of molten plastic has accumulated, the injection process begins.
The material is melted through heating/shearing and injected into the mold under high pressure. There, the injection-molded part is formed.
The clamping or ejection unit is responsible for opening and closing the mold and ejecting the molded product. Toggle clamping units are the most common, consisting of platens that hold the mold. These platens are typically set vertically on the frame of the injection molding machine, similar to an internal press that applies a powerful clamping force. Alternatively, direct hydraulic clamping units use hydraulic cylinders to apply clamping force to the mold.
The process cycle of injection molding is very short, only a few seconds to two minutes, depending on the size of the toy part. The process can be divided into four main steps: clamping, injection, cooling, and ejection.
Step 1: Clamping
Before the material is injected into the PVC toy mold, the two halves of the mold must be securely closed by the clamping unit. The clamping unit presses the mold halves firmly together while the material is being injected. Larger machines with higher clamping forces require more time to close.
Step 2: Injection
The raw material, usually plastic granules, is fed from the injection unit to the toy mold, where it is melted through heating and pressure. Subsequently, the molten plastic, or shot, is injected into the mold through a gating system, filling the entire cavity.
Step 3: Cooling Phase
During the injection molding process, the molten plastic begins to cool from the moment it touches the mold walls. As the plastic cools, it solidifies and takes shape. The mold remains closed until the cooling time is complete.
Step 4: Ejection Phase
The cooled injection-molded toy part is ejected from the mold using an ejection system: the mold is opened, and the injection-molded toy part is pushed out of the mold by an ejector mechanism. The injection-molded parts can be separated from the rest of the mold automatically or by cutting, depending on the gate design.
After the injection-molded parts are ejected, they are transported via a conveyor belt to a storage area, assembly area, or post-processing area. Meanwhile, the mold is closed again for the next injection cycle, and the injection molding process is repeated.
How Custom PVC Figure Is Made?
Design and Prototyping:
Our design and prototyping process ensures that your ideas are realized accurately and meticulously. From concept development to 3D modeling, we work closely with you to create detailed designs and tangible prototypes that bring your custom PVC figures to life. We employ advanced technology to produce precise prototypes for your review, allowing for adjustments before final production. This meticulous process ensures that each figure meets your specific requirements, guaranteeing the delivery of a perfect finished product every time.
PVC Injection Mold Manufacturing:
This involves designing and manufacturing high-quality molds for injecting molten PVC material to create richly detailed and durable figures. These molds are crafted with care to ensure precision, capable of mass producing complex designs, making them ideal for custom PVC figures.
Painting and Assembly:
We use precise and vibrant colors to paint each component, bringing the design to life. Once painting is complete, we carefully assemble the various parts to create the final product. This step ensures that each figure is visually satisfying and accurately reflects the original design, ultimately resulting in high-quality custom figures.
Quality Control and Packaging:
We conduct a comprehensive inspection of each figure to ensure it meets design specifications and quality standards. Before safely packaging the figures, we identify and correct any defects. Proper packaging protects the figurines during transportation, ensuring they arrive safely in your hands, ready for display or use.
